Les poinçons en carbure sont l’un des composants clés utilisés dans divers processus de fabrication, en particulier dans des industries telles que l’emboutissage et la découpe de tôles. Le poinçon en carbure de tungstène est utilisé avec un insert de matrice comme un ensemble complet de poinçons et de matrices.
Ils sont bien sûr fabriqués à partir de carbure et sont parfois fabriqués à partir de PM ou de HSS. Mais le carbure est le meilleur choix, car il s’agit d’un matériau métallique dur connu pour sa dureté, sa résistance à l’usure et sa durabilité. Il existe différents types de marques et de modèles de carbure, comme Fujilloy, Sanalloy, Everloy, Cbceratizit, etc. Certains modèles de carbure couramment utilisés sont KD20, RD50, KX03, RG3, FD15, FD25, GA20, H40S et CD650, etc.
Voyons quelques-unes des principales caractéristiques et applications des poinçons en carbure :
Caractéristiques des poinçons en carbure
Dureté:
Les poinçons en carbure sont extrêmement durs et peuvent résister à des applications à haute pression sans se déformer ni se casser. Cette dureté les rend idéales pour une utilisation dans les opérations de poinçonnage où un outil tranchant et durable est requis.
Résistance à l’usure :
Les poinçons en carbure ont une excellente résistance à l’usure, ce qui signifie qu’ils conservent leur tranchant et leur précision dimensionnelle même après une utilisation prolongée. Cette propriété prolonge la durée de vie de l’outil et réduit le besoin de remplacements fréquents.
Précision:
Les poinçons en carbure peuvent être fabriqués avec une grande précision, garantissant des résultats constants et précis dans les opérations de poinçonnage et de formage. Cette précision est cruciale dans les industries où des tolérances serrées sont requises.
Rentabilité :
Bien que les poinçons en carbure puissent avoir un coût initial plus élevé que les matériaux d’outillage traditionnels, leur durabilité et leurs performances se traduisent souvent par des économies de coûts à long terme. La réduction des temps d’arrêt et des coûts de remplacement des outils contribue à leur rentabilité globale.
Applications des poinçons en carbure
Les poinçons en carbure peuvent être utilisés avec une variété de matériaux, notamment les métaux, les plastiques, les céramiques et les composites. Ils sont utilisés pour des tâches telles que le poinçonnage, l’estampage, le formage et le façonnage des matériaux.
Ils conviennent au poinçonnage de tôles, au perçage de trous, au formage de formes, au gaufrage et à d’autres tâches similaires sur différents matériaux.
Ce sont des composants d’outils essentiels dans de nombreux processus de fabrication. Surtout dans le processus de fabrication microélectronique. Par exemple, des micro-connecteurs et des micro-borniers, des composants de téléphones portables et d’ordinateurs, etc.
Types de poinçons en carbure
Il existe différents types de poinçons en carbure. Selon la classification des formes, certains sont des poinçons cylindriques en carbure, d’autres sont des poinçons rectangulaires et carrés.
Il existe certaines marques de poinçons standard comme les poinçons en carbure Dayton, les poinçons en carbure Misumi, les poinçons et matrices en carbure à vie. Mais la plupart des poinçons sont fabriqués sur mesure selon des conceptions et des dessins spécifiques.
Ces types de pointage personnalisés peuvent être appelés comme ci-dessous :
Poinçons vierges en carbure
Poinçons de formage en carbure
Poinçons d’estampage en carbure
Poinçons droits en carbure
Poinçons en carbure
Poinçons de perçage en carbure
Poinçons pilotes en carbure
Poinçons en carbure pour rectification de profils
Lacunes des poinçons en carbure
Bien que le poinçon en carbure présente quelques bonnes caractéristiques, il présente également quelques faiblesses. Comme c’est trop dur, la dureté peut être d’environ 89-95 HRC. Il n’est pas facile à traiter, il suffit d’utiliser un équipement d’usinage très coûteux pour traiter le matériau, par exemple, une rectification de profil et une rectification de surface avec des meules diamantées de bonne qualité, ou une EDM à fil ou une EDM à plomb. Son coût matériel et son coût de fabrication sont donc tous deux élevés.
Il y a une autre faiblesse, c’est qu’il peut facilement être endommagé en tombant au sol. Bien qu’il soit dur, il est également croustillant et facile à casser. Le package est donc très important. Habituellement, il est emballé dans une boîte en plastique avec du coton perlé, et également fixé par un ruban de papier.
Poinçons et matrices en carbure
Comme nous l’avons mentionné ci-dessus, les poinçons et matrices en carbure sont un ensemble d’outils utilisés ensemble. Les matrices désignent ici les inserts de matrice en carbure avec des trous correspondant exactement aux poinçons en carbure. Habituellement, un insert de matrice doit conserver un jeu, un angle d’inclinaison et un angle conique à certains endroits pour garantir une utilisation correcte.
Fabricants de poinçons en carbure
Il existe de nombreux fabricants de poinçons en carbure de tungstène aux États-Unis, au Japon, en Chine et même en Inde. Certaines marques célèbres comme Oberg Industries, Endurance Carbide, Raven Carbide Die et Langdi Precision. Pour certains fournisseurs de poinçons en carbure aux États-Unis, les coûts de production peuvent être très élevés et certaines usines de poinçons en carbure en Chine peuvent être plus rentables, comme Langdi Precision. Tout dépend des choix des clients.
Dans l’ensemble, les poinçons en carbure offrent des performances et une longévité supérieures par rapport aux poinçons traditionnels fabriqués à partir de matériaux comme l’acier. La fabrication de poinçons en carbure est un travail très sophistiqué qui nécessite des machinistes chevronnés et des technologies d’usinage avancées.
Si vous avez besoin de poinçons en carbure personnalisés, n’hésitez pas à nous contacter au +86-15338374626 ou par e-mail à sales@langdi-precision.com.
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