Punzones de carburo con ranuras de llave

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Punzones de carburo con ranuras para chavetas Son componentes de herramientas especializados que se utilizan habitualmente en operaciones de estampado, conformado o punzonado de precisión. Se emplean ampliamente en herramientas de estampado y matrices de prensado en diversas industrias.

Punzón de carburo con ranura para llave Es un tipo de punzón con ranura mecanizada. Presenta una zona plana o rebajada a lo largo del cuerpo. Esta ranura está diseñada para antirrotación, indexación precisa y ajuste seguro.

Existen piezas estándar para estos punzones de carburo especiales; también existen piezas a medida. Si necesita una pieza a medida, podemos adquirir las piezas estándar y continuar con el mecanizado para obtener la forma deseada. También podemos fabricar punzones de carburo a medida con ranuras para chaveteros en una planta de mecanizado de precisión.

profile grinding punches with key grooves
profile grinding punches

Aplicación de punzones de carburo personalizados con ranuras de llave

Como mencionamos anteriormente, estos punzones de carburo personalizados se utilizan ampliamente en diversas herramientas e industrias de estampación. Estas herramientas e industrias incluyen:

  • Estampado de troqueles – Troquelado, perforación y conformado.
  • Troqueles progresivos – Operaciones de punzonado a alta velocidad.
  • Blanking fino – Componentes de precisión para automoción/aeroespacial.
  • Electrónica y medicina – Micropunzonado para piezas pequeñas e intrincadas para estampado de laminación de núcleos de motores y herramientas de microelectrónica y semiconductores.

El material de los punzones de carburo tiene diferentes grados según los requisitos del cliente. Por ejemplo, grano ultrafino para mayor tenacidad o grano submicrónico para mayor resistencia al desgaste.

Algunos de ellos necesitan recubrimientos (como TiN, TiCN, DLC) para aumentar aún más la vida útil y reducir la fricción.

Proceso de fabricación de punzones de carburo personalizados

Rectificado CNC – Rectificado de superficies de precisión y rectificado de perfiles Se requieren principalmente para garantizar tolerancias estrictas y acabados suaves.

Alambre EDM – Se utiliza para formas intrincadas y bordes afilados, y para crear ranuras de llave precisas.

Inspeccion de calidad – Comprobaciones dimensionales con CMM, proyector, microscopio de herramientas, ensayos de dureza y análisis de acabado superficial.

Custom carbide punches with key grooves-01
Custom carbide punches with key grooves-02
Применение специальных твердосплавных пуансонов с шпоночными канавками Как мы уже упоминали выше, эти специальные твердосплавные пуансоны широко используются во многих штамповочных инструментах и ​​отраслях. Эти инструменты и отрасли включают в себя: Штамповки – Blanking, piercing, and forming. Прогрессивные штампы – High-speed punching operations. Чистое гашение – Precision components for automotive/aerospace. Электроника и медицина – Микроштамповка для небольших сложных деталей, штамповка пластин сердечников двигателей, а также инструментальная оснастка для микроэлектроники и полупроводников. Материал твердосплавных пуансонов имеет различные марки в соответствии с требованиями заказчика. Например, сверхмелкое зерно для прочности или субмикронное зерно для износостойкости. Некоторым из них требуются покрытия (например, TiN, TiCN, DLC) для дальнейшего увеличения срока службы и снижения трения. Процесс изготовления специальных твердосплавных пуансонов Шлифование с чпу – Precision surface grinding and профильное шлифование are mostly required to ensure tight tolerances and smooth finishes. Проволока EDM – используется для создания сложных форм и острых кромок, а также для создания точных шпоночных пазов. Проверка качества — проверка размеров с помощью КИМ, проектора, инструментального микроскопа, испытание на твердость и анализ чистоты поверхности.

Hay muchos beneficios de punzones de carburo.

  • Mayor vida útil de la herramienta: reduce el tiempo de inactividad y los costos de reemplazo.
  • Alta precisión: mantiene una calidad constante de las piezas en producciones de gran volumen.
  • Desgaste reducido: el acabado de pulido suave es ideal para materiales abrasivos.
  • Ajuste seguro: las ranuras de llave evitan la desalineación durante el funcionamiento.

Eso es todo sobre los punzones de carburo personalizados con ranuras para chaveteros. Si le interesa, contáctenos en: ventas@langdi-precision.com +86-15338374626 (WhatsApp).

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